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09g transmission torque specs. The manual is intended .
09g transmission torque specs. May 1, 2009 · The 09D/TR-60SN transmission (Figure 1), the rear-wheel-drive version of the front-wheel-drive 09G/TF-60SN transmission (Figure 2), is being used in the VW Touareg and Porsche Cayenne in the United States. I was thinking to go IS20 or IS38 with IS20 would be 314-329 lb ft at wheels IS38 320-332 lb ff about. Specifications Jul 13, 2017 · The 09G is an Aisin transmission designed in partnership with Volkswagen engineers and built in Japan. What did the instructions say to use for torque on the valve body to casting bolts? Just one torque value or torque and turn 90 degrees more? Detailed torque specifications for the Dodge Ram 4, made from (2009-2019), and tightening torques for all of its components, including the wheels, engine, brakes, suspension, and exhaust, in both Nm and ft/lbs. We are the USA’s largest torque converter supplier! Aug 9, 2023 · 62TE 62TEA 09G TRANSMISSION TORQUE CONVERTER FITS '07-'21 CHRYSLER DODGE VW with Codes 447AB, 520AA, 520AB, 527AA, 527AB, 538AA, 538AB, 556AA, 556AB, 556AC, 557AA Search for 09G frictions, steels, filters, gaskets and more 09G rebuild kit parts to deliver performance and reliability on your next transmission rebuild. Transmission Section 09G, Transmission Section 09G - Schematic, Planetary Gear/Shifting Elements, Torque Converter, Torque Converter Lock-Up Clutch, ATF Supply/Lubrication, Section -Automatic Transmission, Park Lock, Hydraulic Control, Torque Flow Jun 1, 2011 · The 09G is an adaptive-learn transmission. 2 09G transmissions in late-2011+ vehicles use a different fluid than the older 2005. This guide includes step-by-step instructions & helpful tips. Learn maintenance, repair, & specs in this guide. AISIN AW CO. I have more fear of stripping out the aluminum holes than popping a bolt. May 27, 2008 · I have a 2013 Passat 2. pdf), Text File (. Here are my question that need answers: 1- What are the differences among NTJ (09G) Gearbox Volkswagen AQ250 The VW AQ250 6-speed automatic transmission has been produced at the company’s plant since 2003 and is installed on many front-wheel drive models of the German concern under its 09G index. BY Technical Service Information TORQUE SPECIFICATIONS Component N•m Ft. 5 with the 09G transmission. Pry up the transmission -3- from the engine at the same time push the torque converter -1- against the transmission in the direction of the -arrow- using for example a screwdriver -2-. , LTD. Oct 26, 2009 · AW TF-60 was designed in ‘02 along with the rear wheel drive unit, the TR-60SN. If you over stretch the bolt, it get weak where it Jan 2, 2015 · I can't imagine it would be a problem with the little torque specs they require I have always used the old bolts, never a problem. The brakes B1 and B2 and the freewheel support the engine torque at the transmission housing. Jul 8, 2020 · Replacing valve body on 09g as lost first couple gears and stuff. Mar 12, 2023 · There are many different transmission pan bolt torque specs, depending on the make and model of the vehicle. I've been attempting to track down information on what the limits this transmission can handle. I honestly don't know how this is even possible. This automatic transmission and its updated versions AQ160 and AQ260 are clones of the Aisin TF‑60SN automatic transmission. If after performing both the throttle and transmission basic settings and if the fluid level in the transmission is at the correct level, a harsh 5th to 4th downshift is most likely a valve Aug 31, 2020 · Hello All, Looking for some help finding information on the AQ250 and the 09G transmissions. Torque Converter The torque converter is a fluid coupling. 5 jetta with a six speed 09G automatic trans. The later 09K has 400N. But the 09G doesn't have much info. This guide includes step-by-step instructions & helpful tips for Jetta, Passat, Golf, CC, Beetle, & Tiguan models. Explore the fully automatic, 6-speed TF60SN transaxle used in BMW Mini Cooper, Volkswagen & Audi vehicles. I was able to hold the damper cylinder up and position the valve body. Can I use ross-tech vcds software to see the transmission temp? VW 6 Speed Automatic Transmission 09G Repair Manual Edition 07. Once you get 2 bolts in you're good Feb 11, 2025 · I have a basic 2018 Golf TSI FWD bone stock original the 9g aisin have 200 lb ft. torque capacity. My transmission code is “KGL” for example. Mar 27, 2025 · Volkswagen 09G 09M Automatic Transmission Repair Manual Author: carsoftos777 | 27-03-2025, 03:41 | Auto repair manual | Views: 15 | Comments: 0 | Found a bug? Japanese company AISIN Co. The engine code is also printed on the cylinder block behind the oil filter. Transmission Section 09G, Transmission Section 09G - Schematic, Planetary Gear/Shifting Elements, Torque Converter, Torque Converter Lock-Up Clutch, ATF Supply/Lubrication, Section -Automatic Transmission, Park Lock, Hydraulic Control, Torque Flow Customer: I'm looking for the torque specifications for the valve body bolts on a 2006 Jetta with the O9G automatic transmission. This is for Oct 26, 2018 · Installation Guidelines For Audi-VW 6-Speed Tiptronic Automatic Transmission Fluid Filter Change Kit (Aisin 09G/09M) ! CAUTION ! The 09G transmission is designed to handle torque upto 280 Nm. PAGE 124 WWW. Yes this would be alot more than manual coming at 175 lb ft. » I didn't change mine. Jan 29, 2019 · This is the Tig's transmission. In addition, it magnifies torque. According to Aisin, the Japanese transmission maker, the transmission should be more like 90 degrees only. Pages in category "Transmissions" The following 14 pages are in this category, out of 14 total. Converter Housing to Case Oil Pump to Case 19 19 14 14 In. I currently am working with a 09G with a 2-3 slide bump, which is intermittent. The gearbox is a conventional multi-step automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. By passing the torque converter slip, 2nd, 3rd, 4th, 5th and 6th gears become mechanically driven gears if lock-up clutch is closed. 5l with 6 speed automatic transmission. NUMBER 4 THRUST WASHER: FRONT PLANETARY CARRIER TO FRONT PLANETARY RING GEAR. The 09P transmission has several technical features that distinguish it from the 09G/09M, including a transmission fluid auxiliary hydraulic pump 1 V475 for providing the oil supply in start/stop operation, a torque converter with starter ring gear, two additional electric pressure control valves for gears 7 and 8, an additional clutch on the Learn about the design, function, and control of the 6-Speed Automatic Transmission 09G/09M in this self-study program. Information for the Volkswagen 09M, 09G transmission torque converter. Volkswagen Passat. The Golf Mk5 > Volkswagen Workshop Service and Repair Manuals > Power transmission | 6-speed automatic gearbox 09G | Torque converter | Proper handling and installation of torque converter | Removing and installing torque converter oil seal The engine number (engine code and serial number) is located at the engine/transmission joint. Some units require a remote transmission cooler assembly that is NOT located on the transmission case assembly. Jun 12, 2015 · So somehow I stripped bolt on the 09G Transmission. Genuine Volkswagen Part - 09G323571Q (09G-323-571-Q) Jun 27, 2008 · syntrix 24902 posts · Joined 2000 #17 · Jun 30, 2008 Re: Axle bolt torque specs (Edwin T. The Japanese company AISIN Co. See full list on at-manuals. 5 liters (TF-62SN, TF-61SN), found in models like the Passat, Superb, and Transporter. We are the USA’s largest torque converter supplier! Aug 6, 2020 · Learn how to change the transmission fluid on your VW 09G 09M 6-speed transmission. I think I’m just gonna source a 2014 09G then make sure the transmission code matches. 8T calipers on. I can't imagine that these 10 year old formulations such as MaxLife and Toyota WS are completely suitable. The differences are the different filter and location, and a different tool is required BMW gave it the designation 6F21WA for their Mini-Cooper. PAGE 123 WWW. 6 Speed 09G Automatic Transmission Gearbox Torque converter For BMW MINI Customer Reviews Specifications Description Store More to love Sep 8, 2020 · How to change the transmission fluid in your Audi Q3 or TT (2003-2018) with an Aisin 09G 6-speed transmission. This solution is the successor of 5-speed AW55-50. ERWIN, you can pay for 24 hours of access; then Mar 10, 2009 · All the write-ups I have found for ATF are for the DSG transmissions. , LTD is the manufacturer and developer of the Front Wheel Drive TF60SN transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Our guide includes detailed instructions, diagrams, and specifications to help you tackle any transmission repair job. Nov 9, 2011 · The 09G So the 09G is a problematic transmission, as I mentioned in a previous thread. These variations mainly differ in their electrical systems and Transmission Section 09G, Transmission Section 09G - Schematic, Planetary Gear/Shifting Elements, Torque Converter, Torque Converter Lock-Up Clutch, ATF Supply/Lubrication, Section -Automatic Transmission, Park Lock, Hydraulic Control, Torque Flow The 09G/09M uses a total of 8 different solenoids located in the valve body that are used to apply or release the clutches, control the main line pressure and apply or release the torque converter clutch. The clutch-application chart in Figure 3 reveals the same clutch elements as in the 09G. Technical Information AG. Mechanic's Assistant: Okay, I'll connect you to the mechanic to help find that information for your VW Jetta. Contiene, información de diagnostico y guía de solucion de problemas. So my advice is to run your own external cooler and disconnect the coolant lines from the engine, that are WAY TOO HOT! Additional areas of focus include torque converter apply and release problems, as well as performance issues like hot shifting concerns (1-2, 2-3, 3-4 cut loose, flare, or bang shifts) and harsh or delayed engagements. A – Vehicle Identification Number (VIN) B – Variable specifications (axle loads, total permissible weights, permissible towing weights) C – Type number D – Engine code The 6-speed automatic transmission Aisin TF-60SN has been produced by the concern since 2003 and is installed on many front-wheel drive models of Audi, Skoda, Seat and VW under its index 09G. It includes general repair notes, specifications, component locations, removal and installation instructions, and troubleshooting procedures. As a result, the number of friction plates, planetary ratios, intermediate ratios and final drive ratios will vary depending on torque load requirements of the specific vehicle. The 6-speed manual gearbox 09G is installed in the: Golf Variant 2007- Golf Variant 2010- Jetta 2005- Jetta 2011- in conjunction with a 4-cylinder engine. By passing the torque converter slip, 2nd, 3rd, 4th, 5th and 6th gears become mechanically driven gears if the lockup clutch is closed. (Gear train failure may result through using valve body assembly with the wrong cooler type). After its initial rollout, modifications and sub-modifications suchas the 09K and 09M were introduced to accommodate engines up to 3. Covers selector lever, torque flow, and more. I know the 07K is loved by engine builders since it's cast iron and durable and can take a lot of HP if built properly. 6-speed Automatic Gearbox 09G/09K/09M – Self-study Programme 309. The brakes B1 and B2 and the freewheel support the engine torque at the transmission housing. I believe that 9 nm is extremely low torque setting. Results Page for Torque Conveter Search. Mar 31, 2018 · DIY Automatic transmission (09G) service/ fluid and filter change Thanks to Hindsight at passatworld. Add some loctite and you're good to go. Both units use similar power flow & control. Learn how to diagnose, rebuild, and repair with detailed information for automotive technicians. (Search Terms: Universal Search Query: 09G) 6-speed-automatic-gearbox-09g-vw-golf-5-passat-b6-eng-07-2011 - Free download as PDF File (. This transmission was also installed on a number of Mini cars as GA6F21WA. Jan 9, 2025 · The 09G/09M transaxle is used in a wide variety of applications and engine sizes. The best way to find the specific torque spec for the pan bolts on your vehicle is to consult your owner’s manual or a reputable automotive repair guide. The torque converter has a turbine wheel, pump wheel and stator and a torque converter lock-up clutch. 09G gearbox. If I'm not mistaken this transmission is an evolution of the Aisin 09G which uses Toyota spec fluid. (I've realized that max torque setting for aluminum A combination of mechanical (brakes, clutches and planetary gears), hydraulic (torque converter and valves) and electrical (sensors and actuators) operations within the automatic gearbox allow the different gear ratios to be selected to transmit the engine torque to the wheels. 2015 D3E8001EAAC - Free download as PDF File (. COMPONENT APPLICATION CHART 09G - Free download as PDF File (. I will update this post as a DIY. It contains technical specifications, identification procedures, safety information, and repair instructions for the transmission components including the torque converter, transmission controls and housing, gears and controls, and final drive. Anyways what are the torque on the bolts? how much oil needs to go back in? the kit comes with 6 qts? whats a good starting point? the big one is. The 6 speed automatic transmission 09G has 6 hydraulically controlled forward gears. Blauparts has Ravenol fluid which is a reputable dealer alternative. that's about the scariest statement heard. m. 2. Feb 12, 2024 · I have used Havoline Multi-Vehicle full synthetic ATF in 09G transmissions before with good results. It has a rubber gasket with metal spacers that some call torque limiters. We are the USA’s largest torque converter supplier! Oil Pump Tightening Specifications Without Countersunk Bolt . The 6-speed automatic gearbox from the Japanese manufacturer AISIN is used in the following Volkswagen vehicles: Code 09G – Maximum torque transfer 250 Nm – Vehicles Golf 2004/Touran/New Beetle Code 09K – Maximum torque transfer 400 Nm – Vehicles Transporter 2004 Code 09G – Maximum torque transfer 250 Nm – Vehicles Information for the Volkswagen 095, 096, 097, 098, 01M, 09G transmission torque converter. 09G Transmission Problems & Solutions Designed by the Japanese transmission firm Aisin Warner, the 09G transmission (also referred to as the TF-60 transmission) is a six speed automatic transmission that has been used in a number of FWD vehicles like the Audi A3, Audi TT, Mini Cooper, Volkswagen New Beetle and Volkswagen Jetta. Caixa de marcha automática VW 09G Location of the Transmission Cooler. The lock-up clutch closes depending on load and speed. :thumbup: Service Department. Our repairs are designed to restore smooth operation and ensure reliable transmission performance. Jun 28, 2020 · Every 09G transmission I ever checked was running over 220 degrees, which is WAY over spec. It was helpful to have an assistant when re-installing. Same as Jetta, Beetle, Rabbit, Passat, Audi TT oth The lockup control valve is very busy in the 09G transmission. Jun 12, 2008 · VW G 055 540 A2 is a newer spec designed for the new 09g gen 2 transmission. and 09M has a 450 N. 2 09G uses OE fluid part # G 055 540 A2. Personally though, I stick with OE Information for the Audi 09G, AWTF-60SN transmission torque converter. Can the 9g auto transmission handle this torque?? The VW AQ250 6-speed automatic transmission has been produced at the company’s plant since 2003 and is installed on many front-wheel drive models of the German concern under its 09G index. The torque converter is equipped with a slip controlled torque converter lockup clutch. Had shop check oil level and was fine. Automatic Transmission Torque Converter. The manual is intended Aug 7, 2014 · DIY Automatic transmission (09G) service/ fluid and filter change Thanks to Hindsight at passatworld. ) Quote, originally posted by Edwin T. Nov 10, 2010 · ** A harsh 5th to 4th gear downshift on the 09G 6 Speed Tiptronic Transmission is typically traced to worn spool valve bores in the transmission valve body. com The 6-speed automatic gearbox 09G is used in the Audi A3 ‘04 and Audi TT. Nov 18, 2015 · Pay close attention to the fluid you're buying for your 09G. TF-60 went into production in the ‘03 Beetle (09G) with torque capacity of 280 N. The 09G is designed for torque up to 280 Nm. Can that gasket and the bolts be reused? Also what is the torque spec for the bolts? I am doing this as This manual contains the procedures necessary to diagnose, rebuild and/or repair the 09G/09M transaxle and is intended for automotive technicians that are familiar with the operation of automatic transmissions. For all-wheel drive vehicles, there are drive shafts for the front wheels and a drive shaft going to the rear differential to . Repair Group CONTENTS Technical data Suggestions and criticism, general repair notes Suggestions and criticism of this workshop manual General repair notes Gearbox Torque converter ATF Automatic gearbox control unit J217 with fuzzy logic Here's a look inside the Volkswagen 6 speed automatic transmission and how it works!The Volkswagen 09G transaxle was used in the Rabbit, Golf, Beetle and Min Manual de la transmisión Automática 09G-09M PDF. Torque Converter Vehicles equipped with the Direct Shift Gearbox have a Haldex coupling to distribute the torque to the rear wheels. This document provides technical information for servicing vehicles with a 6-speed automatic transmission. But in meantime, I need to collect some information as I am still new to VW. Transmission code is NTJ. I am installing the transmission and need to know how to Overall length in mm AISIN AW CO, LTD Japan Manufacturer: TF-60SN Audi AG: AQ250-6F Service: 09G electrohydraulically controlled 6-speed planetary gear (multi-step automatic gearbox) with hydrodynamic torque converter and slip- controlled converter lock-up clutch for front- wheel drive and transverse installations hydraulic control unit integrated in the oil sump with external electronic Information for the Volkswagen 09G, JF60-5N transmission torque converter. I believe my 2017 has a 09G 300 065 D from looking at Partslink24 for my VIN. As a result, the number of friction plates, planetary ratios, three or four pinion carriers, transfer gear ratios and the final drive ratios will vary depending on torque load requirements of the specific vehicle. Dec 1, 2021 · Probably, best to download the 09G repair manual, these are prepared by Aisin Seiki the manufacturer of the tranmission or transmission industry repair info suppliers; vw factory specs, would require, the ERWIN service manuals, as most paper manuals like a Bentley or Haynes, do not go into the depth of info for this type of torque specs. They were great to deal with. The previous Nov 18, 2013 · DIY Automatic transmission (09G) service/ fluid and filter change Thanks to Hindsight at passatworld. Don't listen to the scare crap that gets put up here. The gen. 5-2010 units. Passat. The 6-speed automatic gearbox 09G is used in the Audi A3 ‘04 and Audi TT. , LTD is the manufacturer and developer of the Front Wheel Drive TF60SN transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle BMW gave it the designation 6F21W A for their Mini-Cooper . Torque recommendations and transmission diagram for your Eaton Fuller transmission, for 7, 8, 9, 10, 13, 15 & 18 speed Eaton transmissions. Designed by the Volkswagen Audi Group (VAG), this 6-speed longitudinal transmission uses an advanced planetary gear set to provide versatile gear ratios for front-wheel and four-wheel drive vehicles. ALL-TRANS. Some units require a transmission cooler assembly that is located on the transmission case assembly. AQ-6 family: AQ160, AQ250, AQ260, AQ400, AQ450. We are the USA’s largest torque converter supplier! Oct 8, 2017 · I am planning to perform a Transmission Fluid change on my Jetta 2014. We are the USA’s largest torque converter supplier! 09g transmission valve body torque specs have a 2013 Passat 2. Would I be pushing it with This workshop manual provides service information for the 09G 6-speed automatic transmission installed in various SEAT vehicles. most curious about the 09G transmission since it's not as popular and doesn't have as much info. com, I used some of his pictures. Whenever the transmission is rebuilt or the valve body is replaced the shift adapts should be cleared and the vehicle driven to relearn the new adapts. We are the USA’s largest torque converter supplier! I was wondering what others have experienced with this same platform. 106 Transmission to Engine Tightening Specifications Parts for 09M: compare prices for Overhaul Kits, Friction Kits, Bushings, Bearing, Solenoid Kits, Valve body, Torque converters, Planetary Gear kits, Filters, Gaskets Change the fluid and filter in a 2005-2014 VW Jetta 2. I'd feel comfortable with a part sourced from there. Its primary purpose is to provide a fluid connection between the engine and the transmission. BMW gave it the designation 6F21WA for their Mini-Cooper. Transmission Section 09G, Transmission Section 09G - Schematic, Planetary Gear/Shifting Elements, Torque Converter, Torque Converter Lock-Up Clutch, ATF Supply/Lubrication, Section -Automatic Transmission, Park Lock, Hydraulic Control, Torque Flow (With Pressure Switches & Oil Cooler on Transmission Case) (Click for Important information) The 09G transmission is a sophisticated automatic transmission that employs a torque converter to seamlessly switch gears without driver input. This is for instructional use, I do not assume any responsibility for damage to your vehicle or injury to your person. They sent me a valve body and I sent my old one back. Newer, gen. NUMBER 3 THRUST BEARING: FRONT PLANETARY SUN GEAR TO FRONT PLANETARY RING GEAR. txt) or read online for free. Unfortunately, every person you dealt with is either making claims for the sole purpose of getting a sale or they are simply ignorant. Generally speaking, however, most transmission pan bolts should be tightened to between 18 and 24-foot pounds of torque. 3" rotors and 1. It competes with the German transmission ZF 6HP19-/21 and considered to be more durable and relatively cheap in repair. The 2nd, 3rd, 4th, 5th and 6th gears, when locked-up, become mechanically driven gears by cutting-out the torque converter slip. 2 Gearbox The 09G 6-speed automatic gearbox has six hydraulically acti‐vated forward gears. This transmission only has 40,000 miles and I would like to clean out the initial wear debris from the bottom of the pan. The TCM can adapt the upshift and downshift pressures for each shift as well as initial engagement into drive and reverse. Volkswagen AG d agen oes olksw not V gu Service d by ara ise nte or eo h aut ra ss c ce List of Workshop Manual Repair Groups le un pt an d itte y li rm ab pe ility ot wit , is n h re hole spec es, in part or in w Repair Group t to the co 00 - General, Technical Data 32 - Torque Converter rrectness of i 37 - Controls, Housing l purpos Get the ATSG PDF manual for Audi, Jetta, and Passat 09G/09M transaxle. Jun 27, 2003 · How much should I torque the front axle nut? I finally got my new 12. Feb 5, 2008 · I have a 2008 2. When the Haldex coupling locks, torque is passed from the input shaft to the rear differential and out through the rear input shafts to the rear wheels. Can that gasket and the bolts be reused? Also what is the torque spec for the bolts? Jul 16, 2010 · The torque for the automatic transmission pan is 12 Nm (9 ft lbs). Mar 12, 2022 · I’m in the middle of an oil pickup pipe change. I wish people would just either answer the question or add relavent information instead of wasting our time with needless advice! Nov 30, 2013 · Which Screws to remove Torque Specs I got my rebuilt valve body from Pacific Coast Transmissions. But the 09G/M it's based on is good for 450NM (332ft-lbs). tore out the threads as I was trying to torque and the bolts 80 inch pounds or 9 nm. Specifications Detailed torque specifications for the Volkswagen Golf V (Mk5), made from (2004-2008), and tightening torques for all of its components, including the wheels, engine, brakes, suspension, and exhaust, in both Nm and ft/lbs. There are few aftermarket equivalents to this fluid available Stateside. Can somebody give me the torque specs for the oil pan bolts? Is it 8NM + 45 deg or 9NM? I’ve read 15NM before but could have got that confused with something else. I have rebuilt a few of these units and internally they don't have many issues. o9G Transmission information about rebuild (09K, 09М (TF-60 SN/61) The transmission 09G TF-60SN/61SN has been developed for use with front-wheel cars which torque of engines doesn’t exceed an indicator 280 Newton of meters. Golf Mk5 > Volkswagen Workshop Service and Repair Manuals > Power transmission | 6-speed automatic gearbox 09G | Torque converter | Proper handling and installation of torque converter | Installing torque converter Jan 28, 2018 · Hi all, re-installing my transmission, what should i torque the engine/trans bolt to? Rear center mount? And what about the drivers side mount? Thank you Jan 9, 2025 · BMW gave it the designation 6F21 WA for their Mini-Cooper. The 09G/09M transaxle is used in a wide variety of applications and engine sizes. Lb. All clutches and brakes are indirectly controlled by the electrical pressure control valves. Can't find torque values for it though. The procedure is different for the 6 speed 09G tiptronics and I had to go it alone since no one here or on passatworld seemed to know how. Information for the Volkswagen 09G transmission torque converter. Torque converter lockup can be commanded on as early as second gear, all the way through sixth gear. vvaomrxblyndskmagwrceeytmqphyxsrgefqhblahfin